The history of Giro – innovations and technological breakthroughs in helmets
2 minute read
The Beginning (1985): From Idea to Revolution
In 1985, designer and national cyclist Jim Gentes founded Giro Sport Design, driven by the desire to create a lighter, more ventilated, and comfortable helmet. He developed the Prolight - his first helmet without a hard outer shell, featuring a breathable construction and one of the lightest designs on the market. The model was presented at a trade show in Long Beach in 1986, where orders immediately reached $100,000.
The Giro Prolight not only redefined helmets in terms of comfort but also coincided with the introduction of legal regulations in the USA requiring helmet use in road races - a perfect moment for Giro's breakthrough.
Recognition Through Victory (1989)
In 1989, the Aerohead became part of Greg LeMond's legendary victory in the Tour de France - he wore the helmet and won the Tour de France with a small lead of 8 seconds. This moment launched Giro onto the world stage.
Pioneering Technologies in the 90s
Giro continued to introduce innovations:
- Air Attack (1990) - fiberglass-reinforced internal structure for better protection, with excellent ventilation
- Roc Loc – helmet adjustment system that increases stability when riding on rough terrain and remains a standard even today
- Switchblade (1998) - the first modular MTB helmet with a removable front panel, combining functionality and safety
Expanding the Product Portfolio
- Beat the elements: In 1999, Giro entered the market with ski helmets - the Nine model is lightweight and ventilated, initially underestimated but quickly gaining popularity
- Recent innovative products: in the eyewear field, Giro introduced Manifest - the first mainstream glasses with interchangeable lenses. They also created the Renew clothing series - high-end with a small ecological footprint.
High Technology and Scientific Support
Giro developed close collaboration with the scientific community - using pioneering research, including with NASA, to optimize aerodynamics and ventilation. Models like Therminator were developed with this expertise.
They built DOME - a research laboratory (inherited and expanded together with Bell), offering an R&D center with testing facilities and prototyping capabilities.
Safety – Surpassed by Technology
Giro carefully implemented MIPS - a system that reduces rotational forces during impact. They quickly adapted it and made it accessible by removing price barriers.
Later, they developed Spherical Technology - a patented system with a dual-layer movable shell that effectively absorbs impact.
Personalized Technologies for the Elite
In 2010, they developed a special helmet for Lance Armstrong for the Tour de France - based on a special 3D model of his head and a prototype tested in a wind tunnel environment. The helmet saved up to 3 seconds compared to a time trial stage and cost about $15,000.
Company Development and Structure
- Founded in 1985, in Scotts Valley, California
- Acquired by Bell Sports in 1996; now part of Revelyst
- In 2023, as a result of integration with Fox Racing, R&D and manufacturing facilities in Scotts Valley were closed, and part of the team was laid off.
See all available Bell products at DragZone here.